Kingdta's cable assembly service allows hardware teams to consolidate their supply chain by sourcing both PCB assemblies and cable harnesses from a single, trusted manufacturer. Our cable assembly team produces custom ribbon cables, coaxial assemblies, power harnesses, and multi-conductor wire harnesses to IPC/WHMA-A-620 workmanship standards. Combining cable assembly with PCBA orders eliminates coordination overhead and reduces total lead time.
IPC/WHMA-A-620 Standard
All cable assemblies built to IPC/WHMA-A-620 workmanship requirements for reliability and consistency.
UL/CE Compliant Materials
UL-listed wire, RoHS-compliant connectors and terminals from authorized distributors.
100% Continuity Testing
Every cable assembly is 100% continuity and hi-pot tested before shipment.
One-Stop with PCBA
Combine cable assembly with your PCBA order for simplified logistics and reduced lead time.
Technical Specifications
| Wire Gauge Range | AWG 28 – AWG 10 |
| Connector Types | JST, Molex, TE Connectivity, Amphenol, custom |
| Cable Types | Ribbon, coaxial, shielded, twisted pair, power harness |
| Termination Methods | Crimping, soldering, IDC, ultrasonic welding |
| Testing | 100% continuity test, hi-pot test, pull force test |
| Standards | IPC/WHMA-A-620, UL, RoHS |
| Minimum Order | 10 pieces |
| Lead Time | 7–14 days (standard); 3–5 days (rush) |
| Labeling | Custom labels, barcodes, heat-shrink marking |
Our Process
Design Review & BOM Confirmation
We review your cable drawing or schematic, confirm connector part numbers, wire spec, and assembly requirements.
Material Procurement
Wire, connectors, and hardware sourced from authorized distributors. UL-listed materials used by default.
Cutting & Stripping
Automated wire cutting and stripping to precise lengths with consistent strip dimensions.
Termination & Assembly
Crimping, soldering, or IDC termination performed by trained technicians. Harness routing and bundling per drawing.
100% Electrical Testing
Every assembly tested for continuity, short circuit, and hi-pot (where specified) before packaging.
Packaging & Shipment
Cables packaged per your requirements (coiled, bagged, labeled) and shipped with your PCBA order if combined.
Industry Applications
We've placed 14 orders with Kingdta over 2 years — from 5-board prototypes to 2,000-unit production runs. Consistent quality, transparent pricing, and they always flag potential issues before they become problems.
Head of Hardware Engineering · Autonomous Systems Company · Amsterdam, Netherlands
Frequently Asked Questions
Related Services
One Supplier, Complete Assembly
Custom Cable Harness for an Offshore Oil & Gas Control Panel
A Norwegian offshore equipment company manufacturing a subsea control panel — requiring a complex 47-cable harness with MIL-DTL-38999 circular connectors, rated for IP68 submersion to 300m depth.
The Problem
The customer's previous cable assembly supplier had delivered harnesses with incorrect wire routing in 8% of units, discovered only during system integration testing. Each failure required 4 hours of rework at the integration facility in Norway — at a cost of NOK 12,000 per incident. The root cause was inadequate assembly documentation and no continuity testing before shipment.
Key Challenges
- 47 individual cables with 312 terminations across 8 MIL-DTL-38999 Series III connectors
- IP68 rated — all connector backshells require specific torque and sealing procedures
- Wire gauge range from 28 AWG signal wires to 10 AWG power cables in the same harness
- 100% continuity and insulation resistance testing required before shipment
- Offshore certification documentation required (DNV GL type approval)
Our Solution
We developed a detailed wire routing diagram and assembly traveler for each of the 47 cables, with step-by-step connector termination instructions and torque specifications for each backshell. We built a custom continuity test fixture that verifies all 312 terminations and measures insulation resistance between all conductor pairs at 500V DC. Every harness is tested before shipment with a printed test report. We also implemented a first-article inspection protocol where the first harness of each production run is fully documented with photographs of every connector termination for the customer's approval before proceeding with the batch.
Results & Outcomes
"The documentation and testing discipline Kingdta brought to our cable harness program eliminated a quality problem that had been costing us significant rework time at our integration facility. The continuity test reports they provide give us confidence to proceed directly to system integration without incoming inspection."
Supply Chain Director, Offshore Equipment Company — Stavanger, Norway