LED & Lighting PCB Assembly
Thermal-aware PCBA for LED drivers, smart lighting controllers, and aluminum substrate boards. Specialized handling for high-power LED arrays and thermal interface materials.
PCBA Manufacturing for LED & Lighting
LED lighting electronics present unique assembly challenges that require specialized expertise. High-power components generate significant heat that must be managed through the PCB substrate and thermal interface materials. Aluminum PCBs require specialized handling to prevent substrate damage during assembly. LED arrays demand precise placement for optical performance and color consistency.
Kingdta has dedicated experience with LED driver board assembly and aluminum substrate PCBs. Our process controls for LED assembly include thermal interface material (TIM) application, LED binning verification, and photometric testing support. We assemble LED driver boards for architectural lighting, street lighting, horticultural grow lights, and smart home lighting systems.
Smart lighting electronics — combining LED drivers with wireless connectivity, dimming controls, and color management — represent an increasingly complex assembly challenge. Our IoT assembly capability complements our LED expertise for these hybrid designs.
Quality Requirements We Meet
- Aluminum PCB handling — specialized fixtures to prevent substrate damage
- Thermal interface material (TIM) application
- LED binning verification for color consistency
- High-current trace inspection and thermal management validation
- Conformal coating for outdoor and IP-rated applications
- Photometric testing support available
- IP-rated assembly and sealing support
Products We Manufacture For
Representative applications we regularly support in this industry.
LED Driver Boards
Constant-current LED driver PCBAs for commercial, industrial, and architectural lighting applications.
Smart Lighting Controllers
Wi-Fi/Zigbee connected lighting control boards combining LED drivers with wireless modules.
Horticultural Grow Lights
High-power LED grow light driver boards with precise current control for plant growth optimization.
Street & Outdoor Lighting
Ruggedized LED driver boards for outdoor applications with conformal coating and IP-rated assembly.
Architectural Lighting Systems
RGBW LED controller boards for dynamic architectural and decorative lighting installations.
Emergency Lighting Electronics
Battery-backed emergency lighting control boards with charging management and self-test functionality.
What Sets Us Apart for LED & Lighting
- Specialized aluminum PCB handling procedures prevent substrate damage during SMT assembly.
- Thermal interface material application expertise ensures effective heat transfer in high-power LED assemblies.
- LED binning verification confirms color temperature and luminous flux consistency across production runs.
- Conformal coating capability for outdoor and IP-rated lighting applications.
- IoT assembly expertise for smart lighting designs combining LED drivers with wireless connectivity.
- Flexible production from prototype to 5,000 units — supporting lighting product development at all stages.
Manufacturing Parameters
| PCB Substrate | FR4, Aluminum, Ceramic |
| Aluminum PCB Handling | Specialized fixtures — no substrate damage |
| TIM Application | Thermal interface material application available |
| LED Binning | Color temperature and flux verification |
| Conformal Coating | Acrylic / Silicone for outdoor applications |
| High-Current Traces | Inspection per IPC-2152 |
| Min Order Quantity | 10 pcs |
| Lead Time | 10–15 business days |
